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  1. Industry solutions
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  3. Electronic equipment & semiconductors
  4. Electrical thermography

For electrical current to flow: Electrical thermography

Thermographic inspections of electrical systems prevent faults and damage. A thermal imaging camera renders defects in the electrical system visible!

In what condition are the power lines concealed in a wall or equipment? Is the plastic sheathing brittle already? Are the connections faulty? If a power cable or connection is about to come off or the insulation is bursting open, it doesn’t take much before there is some greater damage. To prevent cable fire and failures of the electrical system, an early detection and elimination of the cause of such deficiencies at the lines is indispensable. Thanks to detailed infrared images defects at the lines can be located and documented at an early stage. The high-quality thermal imaging cameras from Trotec look where the eye can’t see – directly at the concealed lines.

Power works with considerable force and warmth. But what it really looks like inside an electronic system and in what shape individual cables and power lines, their insulation and connectors are, can often only be guessed at. For what actually happens particularly in larger systems, in walls, control cabinets or even control rooms is hidden from sight. They have to be regularly checked for proper functioning, which is not only demanded by legal requirements but also by insurance companies. The reason: fire prevention. Such electrical systems carry the risk of fire connoting considerable damage for employees, for the company and the production.

Looking into hidden depths: rendered possible by infrared

Often control rooms are in use for years and years. Over time old cables can become porous due to the exposure to light, heat and chemical processes. When the plastic sheathing of cables dries out, becomes fissured and brittle, this could turn into a rather prickly affair. Then there is also the oxidation at contacts and fusing – also damages which appear as time goes by. Using thermal imaging cameras it is possible to look underneath the exterior of electrical equipment and to render precisely these types of damages visible. Owing to the infrared technology these special cameras detect temperature differences at the damaged areas. With a thermal imaging camera from Trotec these spots are rendered visible and can be documented in every detail. Defects at smaller control cabinets are eliminated as quickly as possible. In case of larger systems and control rooms the damage can be put down for later repair during a scheduled standstill. Trotec’s range of products includes several models for the detection of suspicious temperature differences: e.g. the thermal imaging cameras of the IC series, the thermal imaging cameras of the EC series and the thermal imaging camera tablet AC080V. All of the above reliably and accurately cope with measurement engineering tasks.

Further solutions

Electrical thermography

 standard equipment

 optionally available

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Further application examples for measurement technology in the field of thermography

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  • Observing wild animals

    In addition to binoculars, there is mainly one piece of equipment that is indispensable for observing wild animals: a thermal imaging camera. With the help of infrared images, animals can be tracked even in poor visibility conditions and total darkness. With the thermal imaging cameras of the IC series Trotec provides reliable observation equipment. Handy, precise and resistant – and all of this...

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  • Checking the health of trees

    The safety in parks, on paths and in the forest must be ensured by either the owners or the public administration responsible for the area. Their legal duty of care includes assessing the trees' health condition professionally in order to be able to take the necessary measures. If it turns out that a tree is heavily damaged, it must be removed as quickly as possible to avoid endangering...

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  • Equine thermography

    The horse is one of the most popular animals in Germany. If a horse suffers a disease or an acute injury, however, costs for medical examinations can be comparatively high. The later the physical impairment is detected, the more time-consuming and cost-intensive the healing process will be. This is why thermography is increasingly used for prophylaxis, acute diagnostics and rehabilitation.

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  • Infrared thermography for border security

    Monitoring protected areas and borders is a highly responsible task. For here, everything revolves around security. The border guards' task is to track down and stop unauthorized persons. Since intruders mainly rely on poor visibility conditions giving them cover, border guards must be particularly prepared for missions at night and in dense fog. This requires the use of equipment of the latest...

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  • Infrared thermography for steel production

    Steel is used wherever high performance is required: in the sector of mechanical engineering and plant construction, in the automotive industry or for the construction of trains, railways and accessories. The demand for steel increases steadily. But in order for the steel processing industry to be able to offer high-quality products, the requirements put on crude steel are extremely high. A...

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  • Infrared thermography for stock breeding

    Thermal imaging cameras have for several years proven their worth in the industrial stock breeding of cattle, pigs, sheep, goats and poultry. They constitute an inexpensive and very early temperature measuring method providing important information about the overall condition of the breeding animal for both the breeder and the vet. Trotec offers a wide range of devices for infrared thermography.

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  • Thermography deployed in a water utility

    Customers of water suppliers depend on the continuous operation. And the supplier guarantees uninterrupted service. In order to pinpoint technical problems as quickly as possible and to have the maintenance crew work more efficiently, thermal imaging camera are used for checking electronic equipment. The detailed infrared images created by Trotec thermal imaging cameras indicate precisely which...

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  • Thermography in wind turbines

    Rotor blades serve to convert the wind power into electrical power in a wind turbine. Since the components made of composites are exposed to enormous stress both during manufacturing and operation, they must be in an excellent condition in order to be stable. With the help of infrared thermography, manufacturers and operators of wind turbines can take a look onto and into the rotor blades to make...

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  • Checking solar plants

    Photovoltaic plants must be in a perfect condition in order to optimally supply private persons and customers benefiting from them. Not only the planning and installation are essential. A check of the solar cells and the entire plant is also indispensable. Hidden defects and malfunctions can be tracked down easily with a thermal imaging camera of the IC series from Trotec. Optimal support for...

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  • Location in waters

    At sea good visibility is extremely important, especially at night. A fact well known by every sailor who has been out on the open sea after dark before. Amateur mariners and search and rescue teams who want to navigate their fleet unerringly and then need to locate other boats and persons in the water make use of the infrared technology. For Trotec thermal imaging cameras produce detailed and...

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  • Search for oil slicks

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  • Animal documentaries

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Trotec products for the electronics and semiconductor industry

Application examples for the electronics and semiconductor industry

  • Electrical thermography

    In what condition are the power lines concealed in a wall or equipment? Is the plastic sheathing brittle already? Are the connections faulty? If a power cable or connection is about to come off or the insulation is bursting open, it doesn’t take much before there is some greater damage. To prevent cable fire and failures of the electrical system, an early detection and elimination of the cause of...

    Additional information
  • Dry air storage

    The requirements in dry air storage are very much alike in many industries: Bacterial growth on foodstuffs, powders going lumpy, corrosion on metal parts – all can be prevented, when the relative humidity is constantly kept below 50 %. A value of 70 % RH suffices as mould protection. The dehumidifiers of the TTR series along with the matching data loggers represent dehumidification systems which...

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  • Cable repair

    In the industrial sector, cables are often exposed to the toughest environmental conditions. Consequently, defects occur causing an interruption of the necessary power supply – in many cases for a longer period of time. To avoid serious production losses or to perform maintenance work as quickly as possible, cable breaks and defects are located with the help of infrared thermography. Cables used...

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  • Humidification in server rooms

    Reliable technology is the most important criterion for customers connected to a computer centre. At the core of a firm stands its own server room, so to say, hence the technical equipment there ought to run smoothly at all times. The IT equipment must be in immaculate condition. With this in mind, the climate in data processing centres and server rooms must be geared to the technology's needs....

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  • Dehumidification in drying rooms

    In the production of electronic equipment and semiconductors humidity can lead to electrostatic charge. For this reason, sensitive processing steps are being performed in cleanrooms and drying rooms. The mobile adsorption dryers of the TTR series are ideal for these high requirements during dehumidification.

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  • Dehumidification circuit board storages

    When storing printed circuit boards humidity can lead to electrostatic charge and patina formation or corrosion. Particularly suited for dehumidifying the PCB storage space are the mobile adsorption dryers of the TTR series – just as well as for other operating sectors in the electronics and semiconductor production.

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  • Air conditioning industrial processes

    Concepts with stationary or mobile dehumidification are frequently used for the process air conditioning in the industry. Often drier air is required locally in machines, plants or individual operating processes – a constant supply regardless of the surrounding conditions. For this purpose, the Trotec Group provides powerful adsorption dryers for industrial customers.

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