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  4. Drying hygroscopic bulk material

Drying hygroscopic bulk material

Keeping powders and granules free-flowing by means of dehumidification

Varying and too high humidity values can ruin the pourability of powders and granules – and thus entail high consequential costs. In order for hygroscopic bulk material not to go lumpy nor to block hauling paths, the entire air in the chemical and pharmaceutical production must be pre-dried. Using adsorption dryers of the TTR series that's no problem.

A good dehumidification concept for hauling paths begins with the delivery of the hygroscopic raw materials and with their journey to the silos: Pre-drying the conveying air of the pneumatic transport routes ensures that powders and granules arrive at the silo in a free-flowing state. Furthermore, continuous dehumidification prevents conveyor belt failures and thus saves cleaning costs. The hygroscopic bulk material also has to be kept dry during storage by means of pre-dried air, so it continues to be processible.

Adsorption dryers of the TTR series for dry conveying air

In order to ensure the constant drying of the hygroscopic bulk material on all conveying paths, we utilize adsorption dryers of the TTR series for our customers in the chemical and pharmaceutical industry. These dehumidifiers are available in numerous performance classes. With two separate air flow ducts (TTR Trisorp Dual principle of operation) they are characterized by an especially simple adjustability. Moreover, with their internal heat recovery and high level of resilience and performance of the special rotors they rank among the most economic dehumidifiers of their kind. Both desiccant dehumidifiers of type "D" – TTR 400 D and TTR 500 D – are as standard equipped with the innovative Duoventic air volume regulation

Stationary and mobile solutions for pre-drying

The TTR series comprises stationary as well as mobile adsorption dryers. You can recognize the stationary devices in the product overview (below) by the 4-figure model numbers, the mobile devices bear 3-digit numbers. Hand-held measuring devices such as thermohygrometers and data loggers like the innovative DL200X complete the dehumidification concept and so enable constant monitoring.

Make use of our best practice industrial services

Make use of Trotec's best practice industrial services

Since every industrial undertaking has characteristic process flows, installations and facilities, every air treatment solution demands case-specific device configurations. All in all, the combined effects of air currents, humidity conditions and temperature fluctuations are often hard to calculate on a purely theoretical basis, e.g. in airlock areas or on conveying paths. The consequence: Unnecessary additional costs due to an overestimated demand or – even worse – solutions not working sufficiently in real life.

You can count on our experts

In order to precisely calculate the demand in the industry and to develop tailor-made concepts for climate conditioning experienced climate specialists are needed. Rely on our team of experts as well as the industrial services: We analyse the individual requirement situation with you present on site, determine the specific demand for devices and develop a tailor-made project solution right up to the exact positioning of the devices.

Just give us a call at +49 2452 962-777 – our industry consultants will be pleased to help you personally and provide information regarding our best practice industrial services. Or send a request indicating your personal requirements directly to our industry experts. We will answer promptly!

Upon request, we also produce customized desiccant dehumidifiers as special models

Upon request, we will readily produce tailor-made desiccant dehumidifiers as special models “made in Germany” perfectly geared to your needs, e.g.:

  • TTR industrial desiccant dehumidifiers with hygienic design
  • TTR industrial desiccant dehumidifiers for PWIS-free dry air
  • TTR industrial desiccant dehumidifiers with extremely low dew point

Makes use of the possibility of having special models with tailored components for your individual needs planned, designed and manufactured in close consultation with our specialists.
Click here to find out more ...

Further application examples for air dehumidification

  • Environmental simulation climate chamber

    In climatic chambers and wind tunnels three factors need to be simulated at the best possible rate: air temperature, wind strength and humidity. For the latter, the automotive industry needs dehumidifiers, which also perform well at dew points below 0°C, as well as high-performance desiccant dehumidifiers.

    Additional information
  • Dehumidifying & air cleaning for coating

    There are three parameters to be controlled when coating car components: room temperature, humidity and the dust content in the air. In addition to dehumidifiers and heating devices we also provide sustainable air cleaners with special volumetric flow regulation for this production stage in the automotive industry.

    Additional information
  • Dehumidification in tents

    When preparing a tent or another type of temporary accommodation, good room conditions are essential. This applies particularly to makeshift dwellings accommodating large numbers of people. This can be tent cities or container villages for asylum seekers, tent camps for youth groups, tents used as a place to sleep at large events, and also containers serving as a temporary home for seasonal...

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  • Drying after silo cleaning

    After the cleaning of storage containers and silos you have to count on them to be fully dried for new bulk material to be protected against moisture from the beginning. And since drying can be effected in a quick and economical manner, we advise decision makers from the chemical and pharmaceutical industry to consider our high-performance dryers of the TTR series.

    Additional information
  • Drying pellets

    Who turns his back on proper air conditioning for production and storage facilities risks serious damage to the product. This is also true for the manufacturing of pellets. The biofuel is particularly susceptible to excessive humidity values. For the untreated raw wood withdraws the humidity from the air and absorbs it. With devastating consequences for both the customer and the manufacturer:...

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  • Dehumidification in hotels

    A suitable room climate is a prerequisite for the well-being of hotel guests. If the air in the room is too warm or humid, it appears to be stale and muggy. Often damages appear at the building structure and interior within a short period of time. Wallpaper will be dotted with mould stains, curtains and clothes as well as linen become damp and musty and – if it comes to the worst – mildew runs...

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  • Dehumidification in indoor ice-skating rinks

    Due to the difference in temperature between air and the icy surface, condensation inevitably forms in every ice rink – especially when humid air keeps flowing in from outside through the refrigeration system. The solution against dripping water on the ice and against damage to property constitutes a dehumidifier. It prevents condensation in the offing.

    Additional information
  • Drying compressed air

    The most frequent causes for a production stop are too much water vapour in the machines and installations, and corrosion inside the pipelines. Therefore, too humid compressed air should be avoided by all means. An effective option is the use of high-performance dehumidifiers. The answer to the question of how dry the compressed air has to be in order to guarantee optimum production conditions and...

    Additional information
  • Mobile devices for sanitary, heating and ventilation engineers

    Many sanitary, heating and ventilation engineers use the mobile devices from the Trotec Group. Here sanitary, heating and ventilation engineers find everything they regularly need for their daily business to bridge the downtimes of stationary installations – all from a single source: mobile heating devices and central heating units, mobile air handling units or cooling systems right down to...

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  • Dehumidification after restoration work

    With an extensive reconstruction flats and houses are being polished up so as to quickly attract potential buyers. Estate agents rely on this service for a better marketability. But home builders also very much appreciate it when their own four walls are in immaculate condition before they move in. The future inhabitants’ thrill of anticipation increases along with the progress in construction...

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  • Dehumidification in cinema halls

    A cinema audience essentially wants one thing: to unwind and get away from the daily routine by succumbing to a world of fiction. Loud voices and unwelcome sources of light can be just as annoying as an inappropriately tempered auditorium and a poor air quality. Precisely because it is difficult to properly ventilate cinema facilities, they are usually equipped with powerful air-conditioning...

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  • Humidity regulation in gas distribution stations

    The consequences of condensation water and high humidity levels in gas distribution stations are well-known – and expensive: corrosion of pipes, stairways and other metal parts as well as moisture-related failures of the control electronics may entail incalculable costs. If you want to prevent this from the outset, investing in a professional dehumidification system pays off.

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  • Humidity regulation in gas turbine power stations

    Gas turbine power stations significantly contribute to the coverage of short-term peak loads. A sophisticated humidity regulation helps to prevent the breakdown of individual gas turbines due to corrosion and problems with the electronics.

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  • Offshore: Preventing corrosion

    Corrosion of metal parts in the nacelle of a wind turbine or in the tower itself as well as electrical failure are among the most typical humidity damages in offshore surroundings. They cause substantial additional costs as they increase the expense for maintenance and repair and may lead to operational downtimes. Plus, they reduce the turbine's life. In this case, strategically positioned...

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  • Dehumidification in bridges

    Inside bridges, steal beams, electric lines and technical rooms are subject to high humidity. For decades, it has now proven an efficient alternative to high-maintenance anti-rust paint to instead use dehumidifiers to keep bridges dry on the inside. Trotec desiccant dehumidifier of different capacities are used for dehumidification.

    Additional information
  • Humidity regulation in the field of battery production

    Extremely low humidity values, or in other words, an extremely low dew point are indispensable for the production of innovative and environmentally friendly batteries, so as to achieve an optimum product yield and product quality and furthermore ensure a long service life taking all required safety precautions into consideration. Practice-proven dehumidification solutions from Trotec protect...

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Trotec products for the plastics industry

Application examples for the plastics industry

  • Air conditioning industrial processes

    Concepts with stationary or mobile dehumidification are frequently used for the process air conditioning in the industry. Often drier air is required locally in machines, plants or individual operating processes – a constant supply regardless of the surrounding conditions. For this purpose, the Trotec Group provides powerful adsorption dryers for industrial customers.

    Additional information
  • Dehumidification when filling & packing

    The humidity level during filling and packing in the chemical and pharmaceutical production must be precisely controlled. After all, the damage would be immense should hygroscopic products go lumpy, start to stick or their shelf life decrease. Using our adsorption dryers, process air conditioning is no problem.

    Additional information
  • Dehumidifying & air cleaning in storages

    The Trotec Group provides different dehumidification solutions – from the condensation dehumidifiers of the DH series to the adsorption dryers of the TTR series. Both are available as mobile and stationary versions. We offer the right dehumidification technology for every depot or dispatch warehouse. Innovative measuring devices and data loggers complete the dehumidification concept for storage...

    Additional information
  • Drying hygroscopic bulk material

    Varying and too high humidity values can ruin the pourability of powders and granules – and thus entail high consequential costs. In order for hygroscopic bulk material not to go lumpy nor to block hauling paths, the entire air in the chemical and pharmaceutical production must be pre-dried. Using adsorption dryers of the TTR series that's no problem.

    Additional information
  • Drying after silo cleaning

    After the cleaning of storage containers and silos you have to count on them to be fully dried for new bulk material to be protected against moisture from the beginning. And since drying can be effected in a quick and economical manner, we advise decision makers from the chemical and pharmaceutical industry to consider our high-performance dryers of the TTR series.

    Additional information
  • Drying compressed air

    The most frequent causes for a production stop are too much water vapour in the machines and installations, and corrosion inside the pipelines. Therefore, too humid compressed air should be avoided by all means. An effective option is the use of high-performance dehumidifiers. The answer to the question of how dry the compressed air has to be in order to guarantee optimum production conditions and...

    Additional information
  • Cable repair

    In the industrial sector, cables are often exposed to the toughest environmental conditions. Consequently, defects occur causing an interruption of the necessary power supply – in many cases for a longer period of time. To avoid serious production losses or to perform maintenance work as quickly as possible, cable breaks and defects are located with the help of infrared thermography. Cables used...

    Additional information